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I design the case to fit the door(s), jambs and
hardware
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I lay out all the pieces to fit tightly and well
padded
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We start out by cutting strips of 1" and 1-1/2"
styrofoam
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Then we wrap and seal each door in 4 mil
plastic
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Here I set a "bed, placed the jambs on the bottom
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..... then laid in the first door
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.... then added a layer of 1-1/2" foam
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........ and then laid in the second door.
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I designed the case to accept the hardware and
screws on the end.
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The outer layer of foam is adhered to the sealed
door
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Then the case is closed up and screwed together ....
every 6"
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Lastly ... we add feet for a fork lift and
transportation
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We build our cases .......
to make the trip
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Then we sneak it out of the shop.
Everything around here ...... is a custom
fit.
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and slide the case out the "loading ramp" and onto
my trailer
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It's sprinkling today, so we keep the case
covered
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I live about 7 miles from the Pacific Coast, on the
edge of a 30000 acre Redwood state forest
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I ship through Al Lewis trucking who transfers my
doors to TransGroup trucking in South San Francisco and from
there ......
the world !!
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Now I wait for the trucking company to call and I'll
drive down to Hwy. 1
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........... and we load 'er up ....... and off go
the doors to Hawaii !!
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