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Here is the third version drawing for the bathroom
door
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Here are the styles for both doors
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Please note how tight the "growth rings" are .....
this Oak is amazing
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Here are some of the pieces laid out for
fitting
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The "cloud lift" shape is bandsawed first
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......... then routed to shape using a template of
my making
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All the pieces are set and marked for their final
fit
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Here is the Bathroom door .... assembled with
"fitting dowels"
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a closer view of the "cloud lift" detail on the top
style
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The panel dado is routed in ... using two different
routers and cutters
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Then the edges are rounded over
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and the door is "dry fitted" with the
panels
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the lower half
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the upper half
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the panels are finish sanded
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and the coated with 4 coats of of pre-catalyzed
lacquer
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while "dry clamped" the corners are chiseled
square
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..... and the glue up begins
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these are captured panels that are allowed to
"float" in the humid Hawaiian climate
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the panels are figured Black Cherry and they are all
bookmatched
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The door will stay in clamps for at least 3-4
days
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Here is the door out of clamps
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Then it is scraped .......
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and machine sanded
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then I start to lay out the square pins
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.......... a center hole
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............ then drilled
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....... and chiseled
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the hinges are routed and squared
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The panels are masked before oiling
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with hand and power tools
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The panels are completely covered before
oiling
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Here I pin the screw-eye holes with Oak
pins
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And the doors are sealed in 4 mil plastic before
placing in the shipping case
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