This Entrance Door is called
The Terrace View Entry
It is VG Redwood 36" x 80" x 1-3/4"
This "free form" shaped door has
Seedy Reamy glass in the top panel and
VG Redwood panels below
.

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Here is the completed Terrace View Door
The panels are VG Old Growth Redwood
and so are the door styles

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Here is the future home of this beautiful door
The glass is Seedy Reamy over clear.
It is tempered and insulated
The detailing is hand shaped ...... every single piece

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The panels are hand shaped .... and the glass reminds one of the antique hand poured glass.
The panels are are solid old Growth Redwood that is vertical grain and are over 1-1/2" thick and the boards continue from bottom to top.
The stops were steam bent and hand fitted ......... one by one



Below is the provenance of the making of this beautiful door
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I worked from a picture of a door I made 20 years ago
here is the fine grained VG Redwood sawn from old logs left on the forest floor over 100 year ago
I picked continuos pieces and determined the angles

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I cut the pieces to length then shape the ends before shaping
the process of coping
here is my concept starting out

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that looks very nice
Then I cut the piece on the band saw
nice curves !!

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ooops same picture
then I hand plane with my antique compass plane ........ to a perfect shape
then I work on the out side

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ahhh ........... that looks just right !!
now I'll start on the lower piece
sketch out my idea

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then calculate the angles
cope the piece and cut out on the band saw.
after shaping pieces, I attach blocks to help me glue up the door

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here we are cleaning the joints
clamping on the curved piece
how is this for a "tricky" glue up !!

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and every joint fits perfectly
the glue up of only 6 pieces took longer the a larger multi-piece door
added blocks gave me the "leverage" to get a curve rail joined to the style

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The door will stay in clamps for 4 days to cure and harden
a view of the inside
a view of the outside

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here I'm making a template for the glass supplier
here I'm laying out the planks that will make the panels for this beautiful door
the vertical grain Redwood planks are doweled and glued ....... where they will remain in clamps for at least 72 hours

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here they are out of clamps .... now .... one solid plank
then I cut them into oversize future panels
The we sanded them our dimensional sander

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pass after pass
until they are finished to a furniture grade finish
then I cut each panel to fit into each opening .......... leaving a quarter of an inch for panel expansion

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then hand shaped smooth to the perfect curve
nice fit !!
Then the panels are rebated

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and the tongue is created
a finished panel
the door is machine sanded to a furniture grade finish

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... and sanded
then each molded detail are hand sanded
here is the finished door ready for the first coat of our varnish oil

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each of our doors receive 4 coats of varnish oil
and we sand the panels to the same fine finish ............ by hand
......... and by fine finishing sanders

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ready for oil
here are both panels after their last coat of oil
here is Zoey finish sanding the Redwood jambs

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here they are being oiled
here is my steam box in which I steam and then bend the stops to fit the door
here are the stops being oiled

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the panels are caulked and the stops are fitted
it took several hours to fit the stops ..... but ......... it is worth it !!
the glass was mis-made first time around ........ still can't figure out how the did this.

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but then they got it right

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