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This is a beautiful Oak Door
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The panels are bookmatched
Pao Dao
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all of the Oak is quartersawn
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I use stainless steel fasteners to secure the stops,
so that there will never be 'rusty' bleed out
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The panel wood is from New Guinea
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and they are oiled on the outside and sealed with
conversion varnish on the inside
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Most of our exceptional fabricated glass products have been
constructed by Thermal Sun Glass of Santa Rosa, CA
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the glass is beveled "glue-chip"
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A view of the outside
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A view from the inside
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The owner chose VG Fir for jambs, Here they are
sanded by machine and then by hand
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I chose to vacuum laminate 2 pcs of 4/4 Douglas Fir,
because I could acquire "export" quality Fir in 4/4
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Here the finished door gets bored for handsets and
the oiled where raw wood is exposed from machining
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I also mortise for the striker plates
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and them mortise for 4pcs of ball-bearing oiled
rubbed bronze hinges
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On all heavy weighted doors I use 2 hinges
toward the top of the door and jamb ........
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Here the weather-stripping is being set into the
kerfed jamb
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The door with its' hinges
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The hinge side of the jamb is mounted first
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Here is the door, "hung" in its' jamb
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and the head jamb is drilled for screws
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Here is the hung door in the jamb, that is left long
to be cut on site
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A closer look
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Here is the jamb and parts wrapped for
shipping
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The door is sealed in plastic
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Then the parts are "bedded in 1-1/2"
styrofoam
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This all has to be compressed to lock the door in
place
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The case is screwed together, rather then just
nailed .... why ...... because it is the right way
!!
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