These are 4 Bi-Fold Doors
They are called
The Kailua Doors
They are made of VG Old Growth Redwood
All cut from the same salvaged tree
The exterior facing panels are Redwood Burl and Curly Redwood
Each door and panel is a bookmatch to the next !!

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Here are the completed doors

Here is the third and final drawing

Here is another view of the completed doors.

Click on ANY Image to Enlarge

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Here are the upper panels. They are book matched Redwood burl.

The lower panels are satin quilted curly Redwood. They are also book matched.

Heres a view of the backs of the doors. The back panels are extremely tight VG Redwood.

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Heres another view of an upper burl panel.

Heres a close up of a lower panel.


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Heres a close-up of a panel back.

and here is a view of the back of an upper panel.

Heres some end cuts of the VG Redwood used to make the doors. There are 40-45 growth rings per inch.


Below is the provenance of the creation of these doors

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and all of the vertical stiles came from the same wood.

Here is the wood ready to be machined.

Here is the wood after being planed.


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Here are the doors glued up,where they will remain for 72 hours.

The first step after clamps,is to dimensional sand each door.


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Now they are ready for hand finishing

Hand sanding the detail on each door.

Here are the panel blanks being edged glued.


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Here are upper panels blanks being edge glued.

Here we surface the edging and the ends.


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Here are the Redwood ends.

All of the panels are end glued.


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We then vacuum press bookmatched thick veneers.

After 3 days in the press we start to finish each panel.


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Here we hand sand each bevel.

and machine sand each rebate.

After 2 days of work the panels are ready to oil with 4 coats of our varnish oil.


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and we hand sand each door detail to a furniture finish.

and sand all surfaces to a highly finished surface.

Here is the first of 4 oilings.


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Here Zoey mortise's the door for hinges.

We used 3-1/2 inch bronze hinges for long lasting utility.


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Deja vu

Here we signed each door proudly.

The panels are touched up for oiling.


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Here are the lower panels just before oiling.

See how they come alive !

Amazing!


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Here are upper panels ready to be oiled.

Look at that shine.

Here are the backs of the upper panels.

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coat number 3

Such gorgeous wood.

The doors receive there final coat.

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Looking up from oiling the doors..... this is what you see. We truly live in a Redwood forest.

Here are the panels ready to be installed in the doors.

Here are the doors ready for the panels.

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Each stop is hand fitted and cut.

and fitted to perfection.

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and the process continues.

Here are the completed doors!

Each panel floats independently inside each frame.

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ALL of our Old Growth Redwood comes from salvaged wood and 100 year old "buckskins" that have laid out in the forest floor for 70 to 100 years. Since Redwood heartwood does not rot or remains unharmed by insects ....... then small independent sawyers haul out these logs and saw them into lumber ........ and we buy the best of the best !!

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The finished product.

The front view of the same panel.