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The wood moisture is checked ..... and made sure
it's dry ... but not to dry
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Here the pieces are laid out before
machining
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... after machining .... the pieces are dry fitted
before glue up
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and the "build" begins. Each piece is pre glued 3
times
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heres my "baby" in clams .... and all of the excess
glue is removed
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.... yup .... we take a tooth brush and water to the
corners and them blow them dry with an air nozzle
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Here the door will stay under clamps for at least 72
hrs
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then the sanding and trimming takes place
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The the door is oiled with my varnish-oil ...... 4
times before the panels and glass is added .... oiled from
the inside out.
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The door cures at least 48 hrs between
coats
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Here I am laminating the Mahogany "eyebrow" on its'
form
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whadya thin .. for fit ??
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Here it is attached on Mahogany Pins
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Here are the "oyster shell" Mahogany panels being
oiled
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... and curing between coats of varnish-oil
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the "floating" panels are bedded in a special
caulk
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